Concrete Tile Roof Repair in Cottonwood, AZ

A busy RV destination in the Verde Valley wine country was experiencing active roof leaks caused by underlayment decay beneath its concrete tile system. The property team engaged Hale’s Roofing to stop the leaks quickly without a full tile replacement. The project was self-funded with no insurance claim, and we preserved the look of the resort by reusing approximately 90% of the existing tile in Cottonwood, AZ.

Project At-a-Glance

• Roof size: ~25 squares (rounded from measured 24 squares).
• Roofing system: Existing concrete tile with new premium synthetic waterproofing underlayment; approximately 90% of tile salvaged and reinstalled.
• Funding/insurer: Self-funded (no insurance).
• City: Cottonwood, AZ
• Property: Verde Valley RV & Camping Resort (Thousand Trails).

Challenge: Stop leaks from aging underlayment without changing the resort’s look

Underlayment failure beneath the concrete tile was allowing water intrusion at a high-traffic hospitality property. The resort needed a fast, clean roofing solution that protected guests and daily operations while maintaining the original tile appearance in Cottonwood.

Solution: Salvage-first tile reset with premium waterproofing underlayment

Our roofing team targeted the affected tile sections for removal and carefully saved serviceable tile for reinstallation, replacing only broken units. We installed a new premium synthetic waterproofing underlayment, new 1×2 battens, and refreshed critical details to create a watertight roofing system while preserving the property’s established aesthetic in the Verde Valley.

Key Project Steps

• Carefully remove tile at affected sections; sort and palletize reusable tile (targeting approximately 90% reuse).
• Install one layer of premium synthetic underlayment to replace the failed membrane.
• Install new 1×2 wood battens and reset tiles, replacing damaged pieces as needed.
• Refresh flashing details and closures at hips and ridges; reseal penetrations as required.
• Service clubhouse flat roofs by resealing vents, drains, scuppers, corners, and any membrane splits.
• Complete thorough site cleanup and debris haul-off to keep guest areas safe.

Result: Dry interiors, preserved aesthetics, and budget savings

Leaks were eliminated and the resort retained its original concrete tile appearance by reusing roughly 90% of the tile. The upgraded waterproofing underlayment improved durability and drainage performance, supporting long-term reliability for the Cottonwood climate. This salvage-first approach avoided unnecessary material costs and disruption, delivering peace of mind for the property team and a better guest experience.

Trust & Proof: Warranties and ongoing service relationship

Hale’s Roofing backs the tile-roof scope with a 5-year labor warranty, with manufacturer product warranties applying per material specifications. For low-slope maintenance areas on the clubhouse, workmanship on the repair area is covered for two years. Our continued service on those roofs, originally installed more than six years ago, reinforces consistent quality over time. Before-and-after photos and an anonymized testimonial can be added to this case study upon request.